Universal vibrating press II size group with the size of the molding zone 800 x 400. Ideal for industries with their own concrete mixers or concrete plants.

The purpose of the vibropress "Optimal" is to obtain a variety of building products from rigid concrete mixes by the method of semi-dry vibrocompression. The composition of the technological equipment is determined by the customer's requirements: the required productivity, placement possibilities, supply volumes of raw materials and can be gradually increased from the minimum (vibropress + mixer) to a fully equipped plant, with the implementation of weight dosing of inert materials and automatic operation.

Sets of interchangeable shaping equipment (punch-matrix) make it possible to manufacture a wide variety of building products for a wide range of applications: those used in new construction, restoration of old structures and landscaping of adjacent territories, creating original architectural appearances of buildings. The range of products is constantly updated with new samples, while the desires of the consumer are limited practically only by the area of ​​the molding zone 800 x 400 mm and the height of products 50 ... 250 mm.

"Optimal" can be operated and stored in closed rooms or under a canopy at an ambient temperature of + 5⁰ to + 45⁰ C. The minimum area required to accommodate the Optimal molding block, raw materials and finished products warehouses is 250 m2, the minimum hook lifting height lifting equipment 3.5 m. The timing of the commissioning of the forming block "Optimal" with the receipt of trial products by the manufacturer's commissioning team is 3-8 working days.

К эксплуатации оборудования допускаются лица, прошедшие обучение на право работы, технического обслуживания и ремонта, знакомые с правилами техники безопасности. Исходным материалом для приготовления смеси служат заполнитель, вяжущее и вода. В качестве заполнителя могут использоваться песок, отсевы щебеночного производства, керамзит, шлаки, золы, опилки и любые другие сыпучие материалы, способные после смешивания с вяжущим приобретать и сохранять заданную форму. В качестве вяжущего применяется цемент. При использовании смеси на основе цемента, готовые изделия подвергаются вылеживанию от 1-х (при температуре +15⁰…+45⁰ С) до 2-х (при температуре +5⁰…+10⁰ С) суток, после чего они приобретают прочность, достаточную для складирования и транспортировки. 100% прочности изделия приобретают через 28 суток при температуре вылеживания 20⁰ С.

При наличии у потребителя камеры термо-влажностной обработки (ТВО) изделия могут подвергаться тепловой обработке в течение 6…8 часов при температуре не менее + 50⁰…75⁰ C. и влажности 80%. В этом случае после остывания и высыхания они приобретают 60…80% марочной прочности.

The special design and high precision of manufacturing matrices provide high geometric accuracy and beautiful appearance of products obtained on the Optimal forming block. Thanks to this, when building buildings from wall stones, it is possible to speed up the masonry process while saving mortar and get even walls with thin seams, and when using other products obtained in construction, beautifully landscape the territory. During the operation of the Optimal block, the products are pressed out of the forming equipment of the vibropress onto special pallets. Pallets are designed for keeping molded raw products in the process of their natural hardening or steaming.

The set of delivery of the complex includes 1 pallet and 1 rack, intended for the manufacture of an experimental batch of products when the complex is launched at the consumer. For the operation of the complex during single-shift operation, the consumer must manufacture on his own from 500 pallets (the number of pallets is determined by the quality of the organization of production at the consumer and the presence of a HBO chamber, less pallets are required when steaming products, more when natural hardening). In addition, the consumer must produce from 100 racks for storing pallets with products. The number of racks is determined by the number of pallets: five plywood pallets are placed on one rack.

Technical Features

• The size of the molding zone, mm x mm 800 x 400
• The height of the molding zone, mm 50...250
• molding cycle s 30...80
• Power vibration table, kW 7.5
• Installed power, kW 11,5
• The frequency of the vibrating table fluctuations, Hz 45...85
• Hydraulic pressure, MPa 6...12
• The number of moldings per hour piece. 60…120
• Supply voltage, V/Hz 380/50
• Hopper capacity, cu. m. 0,8
• Download matrix Boot box with passive turner, hydraulic actuator
• pallet storage system Rack
• mode semi-automatic
• Length, mm 2,650
• Width, mm 3100
• Height, mm 2340