Vibropress STANDART 2.0
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Rama vibropressa 2 napravlâûŝimi and traversoj |
Vibrating table synchronized unbalance in an oil bath. Power 7.5 kW |
Frequency converter |
Hopper 0.9 cubic meters. meters with a hydraulic damper |
The loading module mixture passive agitator, hydraulic actuator |
Synchronizer guide matrix |
Puansonoderzhatel with a vibrator |
synchronizer punch |
Protective grid for safety |
Hydroelectric power station 5.5 kW |
semi-automatic control unit |
feed module trays with conveyor and pallet magazine for 10 pieces |
Roller conveyor for receiving pallets with finished products |
Special brushes for removing burrs on the products |
Hydrolift for collection of pallets with finished products |
Technology pan - 1 piece |
Passport to vibropress |
Toolkit for the selection of concrete mixtures |
The punch-matrix according to the customer's sketches |
Vibrating table activation pedal (hand control) |
Загрузочный модуль "цветного слоя" |
Модуль для получения "теплоблоков" |
Automatic remote control |
technological pallets |
Press splitting the PC-20 wall stones |
BP-2G-375 Twin-Shaft Concrete Mixer |
BP-2G-750 Twin-shaft concrete mixer |
LK 5-0,5 Belt Conveyor |
Concrete plant STANDARD-15 |
MOBIL-20 Concrete Plant |
Concrete plant COMPACT 20 |
Universal vibropress size group III the size of the molding zone 1000 x 400. The ideal option for production with their concrete mixers or mills.
Стеллажи не нужны. Экономия за счет использования подъемника и проставок от 1 000 000 рублей…
The purpose of the vibropress "Standard" is to obtain a variety of building products from rigid concrete mixtures by the method of semi-dry vibrocompression. The composition of the technological equipment is determined by the customer's requirements: the required productivity, placement possibilities, supply volumes of raw materials and can be gradually increased from the minimum (vibropress + mixer) to a fully equipped plant, with the implementation of weight dosing of inert materials and automatic operation.
Sets of interchangeable shaping equipment (punch-matrix) make it possible to manufacture a wide variety of building products for a wide range of applications: those used in new construction, restoration of old structures and landscaping of adjacent territories, creating original architectural appearances of buildings. The range of products is constantly updated with new samples, while the desires of the consumer are limited practically only by the area of the molding zone 1000 x 400 mm and the height of products 50 ... 215 mm.
"Standard" can be used and stored indoors or under a canopy at a temperature from ambient to + 5⁰ + 45⁰ C. The minimum area required for placing the forming unit "STANDARD", and the raw material warehouses of finished products is 300 m², the minimum height of the hook lifting lifting equipment 3.5m. Dates commissioning forming unit "STANDARD" to obtain test products commissioning brigade enterprise manufacturer constitute 5-8 days.
К эксплуатации оборудования допускаются лица, прошедшие обучение на право работы, технического обслуживания и ремонта, знакомые с правилами техники безопасности. Исходным материалом для приготовления смеси служат заполнитель, вяжущее и вода. В качестве заполнителя могут использоваться песок, отсевы щебеночного производства, керамзит, шлаки, золы, опилки и любые другие сыпучие материалы, способные после смешивания с вяжущим приобретать и сохранять заданную форму. В качестве вяжущего применяется цемент. При использовании смеси на основе цемента, готовые изделия подвергаются вылеживанию от 1-х (при температуре +15⁰…+45⁰ С) до 2-х (при температуре +5⁰…+10⁰ С) суток, после чего они приобретают прочность, достаточную для складирования и транспортировки. 100% прочности изделия приобретают через 28 суток при температуре вылеживания 20⁰ С.
При наличии у потребителя камеры термо-влажностной обработки (ТВО) изделия могут подвергаться тепловой обработке в течение 6…8 часов при температуре не менее + 50⁰…75⁰ C. и влажности 80%. В этом случае после остывания и высыхания они приобретают 60…80% марочной прочности.
The special design and high precision of manufacturing matrices provide high geometric accuracy and beautiful appearance of products obtained on the forming block "Standard". Thanks to this, when building buildings from wall stones, it is possible to speed up the masonry process while saving mortar and get even walls with thin seams, and when using other products obtained in construction, beautifully landscape the territory. During the operation of the "Standard" block, the products are pressed out of the forming equipment of the vibropress onto special pallets. Pallets are designed for keeping molded raw products in the process of their natural hardening or steaming.
The set of delivery of the complex includes 1 pallet, intended for the manufacture of an experimental batch of products during the start-up of the complex at the consumer. For the operation of the complex during single-shift operation, the consumer must manufacture on his own from 500 pallets (the number of pallets is determined by the quality of the organization of production at the consumer and the presence of a HBO chamber, less pallets are required when steaming products, more when natural hardening). In addition, the consumer must produce from 100 "spacers" for storing pallets with products. The number of "spacers" is determined by the number of pallets.
- The size of the molding zone 1000h400
- streamlined synchronized vibrating table with a power of 7.5 kW, with a frequency converter
- Semi-automatic mode vibropress
- high performance: 100 pallets finished products per hour
- wide choice of form-building equipment more than 470 kinds of materials items
- adoptive 0.9 m³ silo with loader and turner
- reliable imported electric and hydraulic equipment with increased speed of operation
- hydraulic lift for working without shelving
- It does not require racks, serving three people
- the transition from one product to another no more than 40 minutes
- high quality of the materials, all products comply with GOST.
- Shot peening prior to application to the extent Sa 2 1/2 GOST P ISO 8501-1-2014
- Anti-corrosion protection with a two-component primer-enamel in a painting and drying chamber
- 2-year warranty
Technical Features
- The size of the molding zone, mm x mm 400 x 1000
- The height of the molding zone, mm 50...200
- molding cycle s 30...80
- Power vibration table, kW 7.5
- Installed power, kW 13
- The frequency of the vibrating table fluctuations, Hz 45...85
- Hydraulic pressure, MPa 6...12
- The number of moldings per hour piece. 60...120
- Supply voltage, V/Hz 380/50
- Hopper capacity, cu. m. 0,9
- Download matrix Boot box with passive turner, hydraulic actuator
- filing trays Store pallets, hydraulic actuator
- pallet storage system Gidropodʺemnik
- mode semi-automatic
- Length, mm 5600
- Width, mm 2750
- Height, mm 2350
- Weight, kg 3750
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Call hotline in Kazakhstan
Our managers will answer all your questions from Monday till Friday:
from 06:00 a.m. to 05:00 p.m. (GMT+3, Moscow time)
Address: 010000, Kazakhstan, Akmola region,
Mr. Astana, prospekt Akzhol, building 44, of. 32
e-mail: sales@zzbo.ru
Artem Kononovich
Director of the branch in Kazakhstan
Phone: +7 (7172) 760-141
e-mail: sales@zzbo.kz
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