The QUICK BETON-75 concrete batching plant is the first compact belt batching plant produced by ZZBO.

QB-75 opened a new line of concrete plants with a capacity of 35 m³ concrete/hour, 55 m³ concrete/hour, 75 v concrete/hour, 95 m³ concrete/hour. These are quick-mounted RBUs ​​that do not require the preparation of a high-strength surface for installation, and also have the ability to install a frame chassis for more mobile operation.

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On-site mobile concrete plant QUICK BETON-75, with a capacity of up to 75 m³ of concrete per hour of operation.

Transportation in one 40 ton container or euro truck. The boards of the dosing complex are folded and transported in a separate transport bed.

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The plant is supplied already fully prepared for the work, does not require a long setup and preparation of the foundation.
Installed in an open area, on any dense surface without preparation, or in any room with a ceiling height of at least 9.5 meters.

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Commissioning means connecting the 380 volt voltage and supplying the water supply. Takes no more than two hours!

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The principle of automatic operation:

• Inert materials (sand, screenings, crushed stone, etc.) that will be used in the production of concrete mortar are distributed among the inert bin compartments by name. The number of bins is 4 pcs. In the same way, cement in the silo, water and additives are distributed according to the class in the supply tanks.
• After selecting a specific concrete recipe, the required volume (m³) is entered. After that, the plant starts production.
• Inert materials are batched separately according to set weight. The batching is performed on the belt conveyor on which they are fed by opening of the hopper's gate.
• Batched inert materials are loaded into the mixer on this weigh belt conveyor.
• Cement, water and various chemical additives are fed to the corresponding dispensers where they are weighted according to the formula specified in the automation system.
• After dosing, all components of the concrete mortar are fed one by one through the dispenser valves into the concrete mixer.
• The mixture of all components is mixed in a twin-shaft concrete mixer for a certain time and is fed in the form of a concrete solution through the mixer drain valve.

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Twin-shaft mixer PD-2G-1500.

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Volume 1500 liters. Forced-type concrete mixer, two-shaft. With horizontal shaft arrangement. The total number of blades is 16. Total installed capacity – 2x18.5 kW. Shaft rotation at a frequency of 32 revolutions per minute.

6 mm thick paddles made of wear-resistant cast iron, adjustable for gap aligning.

The armor is also made of wear-resistant cast iron 10 mm thick, replaceable, bolted. Warranty period until wear is at least 2 years or 40,000 cubic meters of concrete.

Unloading is carried out through Camozzi pneumolock.

In one cycle, 0.5 m³ of concrete is produced. The cycle lasts about 40 seconds. Thus, 1 cubic meter of concrete is produced in one and a half minutes of operation of the QUICK BETON-75 installation

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Dosing hopper DK-40QB

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It has a large capacity of 40 cubic meters of inert materials. These are four bunkers with a volume of 10 m³.

The large loading width of the hoppers is 3.5 meters. The conveyor is equipped with a chevron belt and a lined drum, an anti-slip and self-cleaning system. Weighing conveyor, on suspended strain gauges. Dosage error 1%.

Power conveyor drive 18.5 kW.

The hoppers are equipped with four Camozzi pneumatic valves. Eight MVE 300/3 vibration motors are installed on the hopper cone, mounted on a special platform, fixed through four vibration pads of the hopper cone wall; the effect of vibration on the inert material occurs with the help of a vibrating plate not in contact with the hopper wall. The impact of mechanical destructive force on welded joints of adjacent structures is reduced.

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BD-60 block of dispensers

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The dispenser block consists of a frame, a hopper (dispenser) of cement, a dosing water tank with a pump, a dosing tank of liquid chemicals. additives. The frame is prefabricated and welded from steel. The dosing tank is octagonal at the bottom, quadrangular at the top, formed by a pyramid and its section, welded from sheet steel. The cement hopper is suspended on three BSA-500L load cells, which are also measuring the mass of the product in the hopper. The support has 2 holes for attaching strain gauges. Water tank with pump and chemical tank. additives are made in the form of rectangular prisms. Welded water tank from sheet steel, chemical tank. welded stainless steel additives. The water tank is suspended in the same way as the cement bunker. Buck chem. additives is suspended on one strain gauge BCA-100L, which is a mass meter of liquid chemical. additives. The data from the strain gauges is processed by an adder located in the control cabinet. After the dosing operation is completed (filling the tanks with the mass of cement, water and chemical additives necessary for mixing), the supply to the tanks is automatically turned off and the discharge valves to the mixer open. Next comes the complete emptying of the tanks.

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Cement silos, silo piping and augers are always in stock in Zlatoust!

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Compressed air system Compressor SB4/F-270.LB50-5.5

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Consists of a piston compressor SB4/F-270.LB50-5.5 and a pneumatic system. Capacity 880 liters per minute, power 5.5 kW. Receiver 270 liters. The compressor is already built into the frame and is protected from the external environment and dust.

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Control panel PA-3.0 SCADA-5.0 with monoblock

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С помощью системы автоматизации «ПА 3.0» можно управлять бетонным заводом, в ручном и полуавтоматическом режиме работы, используемых для отладки оборудования и отработки рецептов выпускаемой продукции. А также в автоматическом режиме по принципу «одна кнопка», позволяющем получить заданное количество бетона, по выбранному из памяти рецепту и предустановленным параметрам работы оборудования. Расширенные настройки каждого отдельного узла, помогают подстроить работу завода под необходимый технологический процесс производства и добиться максимальной производительности в конкретных условиях производства и перестроить цикл за пару минут. Парольная защита разных уровней доступа и функция создания ежедневного отчета на USB накопитель в базовой комплектации.

Technical Features