Onsite mobile бетонный завод QUICK BETON PLAN-35, with a capacity of up to 35 cubic meters of concrete per hour of operation. Line of factories QUICK BETON — These are quick-mounted RBUs ​​that do not require the preparation of a high-strength surface for installation, and also have the ability to install a frame chassis for more mobile operation.

Carriage in a 40 ton container or eurowaggon.

The plant is delivered completely ready for operation and does not require foundation preparation or lengthy setup.
Installed in an open area on any dense surface without preparation, or in any room with a ceiling height of at least 7.5 meters.

Commissioning is the connection of 380 volts and the supply of water. Takes no more than an hour!

The principle of automatic operation:

• Inert (sand, screening, crushed stone and so on) that will be used in the production of concrete are distributed according to the compartments of the inert hopper in the name. The number of bunkers is 2 pcs. In the same way, cement in silos, water and additional substances in consumables are distributed throughout the class.
• After selection of a particular concrete formula, there needed to input the required volume (m³). After this the process of production starts.
• Inert materials are batched separately according to set weight. The batching is performed on the belt conveyor on which they are fed by opening of the hopper's gate.
• Batched inert materials are loaded into the mixer on this weigh belt conveyor.
• Cement, water and various chemical additives are fed to the corresponding dispensers where they are weighted according to the formula specified in the automation system.
• After dosing, all components of the concrete mixture in turn, through the damper of dispensers are fed into a concrete mixer.
• Смесь из всех компонентов перемешивается в бетоносмесителе в течение определенного времени и в виде бетонораствора подается через сливной затвор смесителя.

Бетоносмеситель планетарный SICOMA MPC 750

Mixing shafts and blades rotate around two vertical shafts of a concrete mixer and about its axis at the same time.

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The blades move along complex circular trajectories, which causes the components of the mixture to collide in oncoming flows. This makes it possible to obtain good homogeneity when mixing small volumes of finely dispersed components into the main volume of the mixture (for example, when adding dyes).

Water in planetary mixers, in the production of ultra-rigid concrete mixtures, is usually supplied under pressure through a sprayer, which ensures uniform wetting of the super-rigid mixture throughout the batch.

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However, when producing super-hard concrete mixtures, which contain components with different bulk densities, planetary mixers will perform worse than twin-shaft concrete mixers. This is explained by the fact that the blades move in a horizontal plane, which leads to the stratification of such a mixture. Light and large particles “float” under the influence of gravity, which is clearly visible in the production of super-rigid mixtures based on expanded clay, sawdust, mixtures for fiber-reinforced concrete and polystyrene concrete. For the production of such mixtures, it is recommended to use twin-shaft concrete mixers.

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За один цикл производится 0,5 куба бетона. Цикл длится около 40 секунд. Таким образом, за полторы минуты работы установки QUICK BETON PLAN-35 производится 1 куб бетона.

Onsite mobile

It has a large capacity of 12 cubes of inert materials. These are two bunkers: with a volume of 4 and 8 cubic meters. meters, respectively.

The large loading width of the bunkers is 4.2 meters. The weighing conveyor, on suspended strain gauges, is equipped with a chevron belt and a lined drum, an anti-slip and self-cleaning system. Dosage error 1%.

Conveyor drive power 11 kW.

The bunkers are equipped with two pneumatic valves. Four MVE 300/3 vibrators are installed on the hopper cone on a special platform, fixed through four vibration pads to the wall of the hopper cone, so the impact of vibration on the inert material occurs with the help of a vibrating plate not in contact with the hopper wall. Thus, the impact of the mechanical destructive force of vibration on welded joints of adjacent structures is reduced.

Onsite mobile

The dispenser block consists of a frame, a hopper (dispenser) of cement, a dosing water tank with a pump, two dosing tanks of liquid chemicals. additives.

Рама сборно-сварная из стали. Дозирующий бак снизу восьмиугольной, сверху четырех угольной формы, образованный пирамидой и ее сечением, сварен из листовой стали. Бункер цемента подвешивается на трех тензодатчиках BSA-500L, также являющимися измерителями массы продукта в бункере. Опора имеет 2 отверстия для крепления тензодатчиков. Бак воды с насосом и бак хим. добавок выполнены в форме прямоугольных призм. Бак воды сварной из листовой стали, бак хим. добавок сварной из нержавеющей стали.

The water tank is suspended in the same way as the cement bunker. Bucky chem. additives are suspended on one load cell BCA-100L, which is a mass meter of liquid chemical. additives.

Данные с тензодатчиков обрабатываются сумматором, расположенном в распределительном шкафу. После совершения операции дозирования (наполнении баков необходимой для замеса массой цемента, воды и хим. добавки) автоматически отключается подача в баки и открываются заслонки сброса в смеситель.

Next there is complete devastation tanks.

The package of the concrete plant already includes water pumps and two chemical pumps. additives.

Cement silos, silo piping and augers are always in stock in Zlatoust!

Compressed air system Compressor SB4/F-270.LB50-5.5

Consists of an Italian piston compressor SB4/F-270.LB50-5.5 and pneumatic systems. Capacity 880 liters per minute, power 5.5 kW. Pressure 11 atm. Receiver 270 liters. The compressor is already built into the frame and is protected from the external environment and dust.

PAM 4.0 SCADA control panel

Система управления проста в управлении благодаря графическому дисплею со встроенными клавишами. Для производства необходимо выбрать рецепт и количество бетона.

The PA control panel is designed to control the concrete plant in the following modes:

1. Manual mode. Operation using a graphical control panel with an intuitive panel and display of operation on the touch screen
2. Автоматический. Работа при помощи графического сенсорного терминала Waintek. Оператору необходимо выбрать рецепт и количество необходимого бетона, нажать кнопку «Старт»
3. Work with PC (optional). Work using a personal computer (monoblock) installed at the workplace. Selection (task) of the required recipe and the required number of batches. In addition to the required technological information, the computer screen displays: - messages about malfunctions and errors of the control system - information necessary to account for the consumption of materials (water, cement, electricity, chemical additives) and finished products. Information can be issued for any period of time - year, month, week, day. – information necessary to control the work of personnel (fixing actions, error control, entering incorrect recipes)

Technical Features

• Capacity, cu m per hour 20...35
• Режим работы автоматический на ПО "SCADA" по принципу "одна кнопка"
• 31 095 $ 1
• Hopper capacity, cu. m 12
• Two-shaft concrete mixer BP-2G-750 Two-shaft concrete mixer BP-2G-750
• Total power, kW 45
• Weight, kg 11500
• Height, mm 6080
• Width, mm 4295
• Length, mm 11940